Products

Class-leading contract manufacturing

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Contract Manufacturing

Some of the products we manufacture

Quvara Medical manufactures high-volume drug-delivery devices and precision medical components for global pharmaceutical, biotech, and medtech programmes.

From autoinjectors and pen injectors to safety devices, syringes, connectors, and other precision medtech mouldings, our UK manufacturing operations produce more than 500 million regulated components and devices annually – combining more than 30 years of manufacturing heritage with the scale, quality, and reliability demanded by today’s healthcare market.

BD Vystra™ Disposable Pen Injector

Vystra is a variable-dose, disposable pen injector platform designed for the subcutaneous self-administration of biologics, insulin, and other chronic therapy drugs.  It is being widely adopted for GLP-1 diabetes and obesity fields.  It is customisable with multiple branding, colour and labelling options.

Capabilities to manufacture the pen include:

  • High-precision, multi-cavity injection moulding
  • Very tight tolerance, in-line printing of the dose level indication
  • Complex, multi-component assembly including palletised product handling, in-line visual inspection and force testing
  • High product configuration mix on a single line with short runs and rapid product changes
  • Complex product verification systems and procedures, on and off-line to cope with the product mix
  • Electronic design history and batch release system
BD Physioject™ Disposable Autoinjector

Physioject is a single-use, fixed-does autoinjector developed for the self-administration of injectable biologics. The product has been in global use for a number of years for applications in immunology, endocrinology and oncology.  It is also being adopted for GLP-1 diabetes and obesity fields. It comes in multiple configurations including many different colour keyed variants.

Capabilities to manufacture the pen include:

  • High-precision, multi-cavity injection moulding
  • Demanding clarity criteria for transparent components
  • Multiple high-speed, high throughput production lines with considerable in-processing inspections and function testing
  • Flexibility for multiple configurations
  • High automation, non-human touched product from resin to final packed product
  • Critical assembly process control including in-line silicon application
  • In line spring manufacture and assembly of two spring types per product
  • Electronic design history and batch release system
BD Sterifill Advance™

A prefillable syringe made of Cyclo Olefin Polymer (COP), designed as a high-performance alternative to glass. Validated for intravenous drug delivery and infusion (manual or pump) in 5mL, 10mL, 20mL and 50Ml sizes. It is siliconized and gamma sterilised.

Capabilities to manufacture the device include:

  • Cleanroom (class 7 & 8) moulding and automated assembly environment
  • Demanding injection moulding expertise for full parallel sides (no draft angle), tight tolerance and visual requirements
  • Critical assembly process control including in-line silicon application
  • 100% in-line force testing
  • Vigilant in-house microbiology testing including bioburden, endotoxin and environmental management control
  • In-process, automated packaging
  • Gamma ray sterilisation control procedures
  • Stringent release controls and electronic design history batching
PRTC (Plastic Rigid Tip Cap)

PTRC is a threaded, screw-fit protective cap providing a robust sterile barrier at the syringe tip. It is widely used on multiple variants of prefillable glass syringes for vaccines, therapeutic proteins and emergency use applications.

Capabilities to manufacture the product include:

  • Cleanroom (class 7 & 8) moulding and automated assembly environment
  • Vigilant in-house microbiology testing and environmental management
  • Injection moulding high cavity numbers with very tightly toleranced features needing robust, proven and accurate process control windows.
  • Significant in mould sensors for process monitoring
  • High capacity (100s of millions per year), fully automated assembly line, with multiple in-process testing and torque controls
  • Assembly line with the ability to handing mouldings from a many different moulds and production locations
  • Electronic design history and batch release system
BD Preventis™ Needle Shielding System

The BD Preventis™ Needle Shielding System, when assembled with a glass prefillable syringe is intended for subcutaneous administration of anticoagulants in both clinical and non-clinical environments. It enables one-handed, controlled activation that automatically shields the needle.

Capabilities to manufacture the device include:

  • Tight tolerance mouldings with strict transparency requirements
  • In line spring manufacture and assembly
  • In line, 100% activation and return force testing assemblies
  • Electronic design history and batch release system
Diprivan Adapter

A specialised luer connector system compatible with the Diprivan delivery system. It includes a needle to penetrate the rubber seal to release the drug for use in anaesthesia applications.

Capabilities to manufacture the device include:

  • Cleanroom (class 7 & 8) moulding and automated assembly environment
  • Vigilant in-house microbiology testing and environmental management control
  • Safe needle handling systems and protocols
  • Automated cap and needle insertion, vacuum forming packaging assembly with Tyrek seal and labelling
  • Gamma ray sterilisation control procedures
  • Electronic design history and batch release system